FACTORY DIRECT Custom Apparel, Leather Goods & Private Label Manufacturing — Sialkot, Pakistan
Precision Export Workflow

OUR MANUFACTURING PROCESS

A proposed structured six-stage manufacturing roadmap designed to guide creative apparel brands and wholesale buyers from concept to shipment with precision.

01
Stage 01

INITIAL INQUIRY

Submit your product requirements, preliminary sketches, or reference garment concepts. We evaluate design feasibility, confirm category alignment, and assign a dedicated merchandising liaison.

Stage 01 Inquiry and Pattern Drafting
02
Stage 02

DESIGN & TECHNICAL SPECS

Thorough review of measurement grading charts, seam placements, collar profiles, pocket structures, and custom artwork vectors (.AI / .EPS / .PDF) to prepare digital cutting patterns.

Stage 02 Technical Specifications and Fabric
03
Stage 03

MATERIAL & SAMPLE DISCUSSION

Yarn composition, fabric weight (GSM), ribbing tension, hardware choice (zippers, snaps, eyelets), and initial proto-sampling. Samples are photographed in detail and dispatched for buyer fit approval.

Stage 03 Sampling and Fit Evaluation
04
Stage 04

CUTTING, STITCHING & BRANDING

Bulk fabric roll spreading, precision pattern cutting, industrial sewing (flatlock, overlock, twin-needle), screen printing, multi-head 3D embroidery, and custom woven label attachment.

Stage 04 Precision Stitching
05
Stage 05

QUALITY & FINISHING DISCUSSION

Strict piece-by-piece inspection: seam pull tests, dimensional tolerance checks against tech pack grading, thread trimming, garment iron steaming, and color-consistency review.

Stage 05 Quality Inspection
06
Stage 06

PACKAGING & DISPATCH PLANNING

Individual custom polybagging, hangtag fastening, master carton sealing with moisture barriers, export customs documentation, and carrier dispatch (DHL / FedEx / Air Cargo / Sea Freight).

Stage 06 Packing and Dispatch

READY TO COMMENCE PRODUCTION?

Represented above is a proposed standard export workflow. Actual production sequencing is tailored directly to the specific garment category and buyer requirements.

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